FLSmidth Raptor 300-400 Cone Crushers
Raptor® models 300 and 400 high-performance cone crushers are perfect for secondary and teriary crushing in stationary, portable and mobile applications.
More crushing force
Raptor® high-performance cone crushers offer more crushing force with a high pivot point and large crushing stroke for better end product shape and high production of salable material. Raptor cone crushers are the result of extensive research with the operators in the field. Our new design offers maximum productivity and maintenance benefits:
Thicker Main Frame shell and upper & lower flanges add strength
High-grade ASTM A148 cast steel on major components are weld repairable
Built-up Head Seat area with wear indicator groove provides quicker repairs and reduced cost
Head Skirt lends additional counterweight wear protection
Counterclockwise Crusher Rotation opens bowl during a tramp event, protecting the crusher
Hydraulic Tramp Release Cylinders install rod-end down, reducing rod scoring/seal damage and dust contamination
Fewer Tramp Release Accumulators ease pre-charge pressure check and minimize maintenance
Built-in Relieve Valve provides secondary protection if pre-charged pressure is lost
Lubrication System’s submersible pump is less complicated and avoids leaks
Superior bronze components resist friction and fatigue
Fail-Safe hydraulic protection system minimizes structural overloads if an accumulator bladder should fail – protecting hydraulics and crusher
More salable product per ton
The Raptor® Cone Crushers produce more usable and salable aggregate per ton processed. These versatile machines accept primary-crushed material with greater flexibility and process it with better end-product cubicity due to:
Large, active feed opening
High-pivot-point crushing action
Wide crushing stroke
Large head diameter
Mining operation process more minerals and ore per ton produced with these rugged, durable machines in both secondary and tertiary applications.
Size reduction versatility
The Raptor 300 and 400 Raptor high-performance cone crushers’ design profile offers maximum productivity and size reduction versatility:
Both models are ideal for secondary crushing in stationary, portable and mobile applications
The Raptor 300 has a large head diameter in its size class – 43 inches (1.1m)
The Raptor 400 has a large head diameter of 52 inches (1.3 meters)
Both models can accept feed up to 25 percent larger than similar size crushers with less throw
Automated features provide added benefits:
Advanced overload sensing technology with simple alarm or automated correction
Feed control
Closed-Side Setting (CSS) adjustments
Monitoring of all critical lubrication and hydraulic parameters
Fail-safe hydraulics via internal relief valve within dual-acting tramp release cylinders
Mechanical overload protection in the event of an accumulator bladder failure
Counterclockwise rotation to protect machine from excessive adjustment ring movement and in the event of ring gear brake failure
Automated “Integrity of Position” to maintain constant CSS and position
Multiple hydraulic cylinders for instantaneous return to CSS after a tramp event
Rotating Bowl that adjusts for differential wear from segregated feed conditions
Automation
Raptor® automated controls improve cone crushing performance by ensuring the crusher operates at optimal efficiency:
Available in five packages for all Raptor Cone Crusher models
Self-contained controllers provide full-time monitoring and automated controls
Automation Touch Screen
Raptor Basic Automation System
Simple interlocks, pushbuttons and indicators monitor crusher’s performance and settings
Raptor Automated Interlock Automation System
Simple programmable logic controller (PLC) establishes, calibrates and monitors crusher settings.
One-button push start allows system to monitor lubrication and hydraulic pressures, temperature and vibration
Features audio and visual indicator alarms
Raptor Full Automation System
Combines PLC controls with Windows®-based Rockwell FactoryTalk View® SE interactive software
Remotely controls cone crusher.
Contains same basic controls, indicators and push start as Automated Interlock Automation System
Provides data collection for trending, wear part replacement, diagnostics and troubleshooting
Raptor Custom Design Automation System
Custom-designed automation systems provide complete automation integration within an operation
Modify and incorporate any standard Raptor Automation feature to specific criteria and systems within plant layout.
Custom Automation Systems can accommodate any stationary, portable or mobile plant system/design
Remote Liner Calibration System
Affordable option to remotely manage a crusher’s CSS (closed-side setting) adjustment
Eliminates safety and downtime associated with manual “slugging” for desired CSS
Allows for frequent adjustments
Improves crusher performance and product quality
Available for Raptor cones and other crusher models with ring bowl adjustment
Package lube & HPU
The Package Lube System is designed and sized to provide the necessary supply of clean and cooled lubrication oil and is available in an air-cooled or water-cooled package, depending on requirement. Both systems are skid-mounted, designed to operate at a maximum pressure of 125 psi (8.6 Bars) and include:
Package Lube System
Package Lube System 80 gal
Full flow oil filter with integral pressure relief
Replaceable filter element and two pressure switches to indicate filter element conditions
Reservoir with oil level sensor, temperature sensor and a thermowell mounted oil heater
Submerged oil pump attached to a vertically positioned electric drive motor
Main system relief valve
Crusher relief valve
The Hydraulic Power Unit is designed and sized to provide the necessary oil flow and pressures to operate bowl clamping, bowl adjustment, crusher cavity clearing and the tramp release systems. The power unit can be controlled locally at the push button pendent or at the Automated Control System (ACS) touch screen.
Hydraulic Power Unit Hydraulic Power Unit (HPU)
The Hydraulic power unit includes:
Cabinet with an integral oil tank and replaceable breather
Vertically mounted electric motor
Submerged hydraulic pump
Solenoid valves
Oil filter
Remote-mounted pushbutton control panel
Stationary
Raptor XL400 Installation
Raptor 400 Cone Crusher installation: (1) secondary and (2) tertiary
Raptor® High-Performance Cone Crushers increase capacity, removing bottlenecks in the tertiary or quaternary stage. Raptor Cone Crushers increase production through:
High pivot point
Large crushing stroke
Better crushing action throughout crushing chamber
Active feed opening that creates desirable end product shape
Portable & mobile mounted units
XL400 Portable Plant
