advantage and disadvantage cone crusher and impact crusher

Cone crushers and impact crushers are two types of crushing equipment that are commonly used in the mining and quarrying industry. They are both suitable for crushing various materials, but they each have their own unique advantages and disadvantages. In this blog post, we will compare and contrast cone crushers and impact crushers to help you decide which type of crusher is right for your project.

What is cone crusher?

Cone crushers are a type of compression crusher used by aggregate, coal, concrete, crushing, fracking sand, and mining industries. This crusher uses a cone shaped crushing head inside of which is a liner that rotates. The liner applies pressure to the material being crushed and breaks it. The pieces that come out of the cone crusher are regularly shaped and can be used for various purposes.

Advantages:
-reduce wear on materials
-consistent output shape
-produce cubical product
-reduce flaky material in output
-suitable for secondary or tertiary crushing stages

Disadvantages:
-sensitive to fines content in feed material
-requires tight CSS (closed side setting) control to produce good product shape
-limited to relatively soft materials (e.g., limestone)

Cone crusher advantages:

Cone crusher advantages:

1. Higher efficiency – Compared with other crushers, cone crusher has large crushing ratio and high crushing efficiency, which can save a lot of energy and production cost.

2. Good particle shape – Cone crusher can produce good particle shape, and the particles are uniform in size and shape.

3. Easy maintenance – Cone crusher is easy to maintain and repair, and the maintenance cost is relatively low.

4. Wide application – Cone crusher can be used for crushing all kinds of rocks and ores, such as granite, limestone, quartzite, sandstone, etc.

Cone crusher disadvantages:

Cone crushers have a few disadvantages when compared to jaw crushers. Jaw crushers have the advantage of a larger feed opening, so they can accept larger rocks and ore. Cone crushers have a smaller feed opening, so they cannot accept as large of materials as jaw crushers can.

Another disadvantage of cone crushers is that they do not produce a uniform product. Jaw crushers produce a more uniform product because their crushing chamber is less steeply angled. Cone crushers produce a more cubic-shaped product because their chamber is narrower and they are able to apply more pressure to the material.

Lastly, cone crushers are more expensive than jaw crushers. Because of their construction, cone crushers are more complex and require more maintenance than jaw crushers.

What is impact crusher?

An impact crusher is a machine that uses striking as opposed to pressure to reduce the size of a material. The advantages and disadvantages of an impact crusher include:

Advantages:
– Reduces wear on materials 
– Allows for selective crushing
– Versatile machine – can be used in multiple industries
Disadvantages:
– More expensive than other machines
– High energy consumption
– Can create large amounts of dust and noise

Impact crusher advantages:

The impact crusher is widely used in the first and secondary crushing process to procss a variety of stones and ores with medium hardness. It is featured with high crushing ratio, large output, low energy consumption, convenient maintenance and easy operation. Theimpact crusher has the following advantages over other types ofcrushing equipment:

1. Large feeding opening and high crushing chamber enable the impact crusher to crush materials with large block size and high compressive strength;

2. Reversible rotation of the rotor increases the flexibility of the impact crusher in terms of application;

3. Adjustable discharge port size ensures versatility in applications;

4. The blow bars are made of high chrome for long wear life;

5. Hydraulic opening of the housing allows easy access for maintenance and replacement of wear parts;

6. The impact crusher is available in both horizontal shaft and vertical shaft configuration;

7. The impact crusher is capable of producing a product with good shape and cubicity (low flakiness index).

Impact crusher disadvantages:

There are some disadvantages of impact crusher, such as:

The final product shape is not as good as cone crusher.
The product is not as cubical as cone crusher.
There is more dust and noise pollution produced from impact crusher.

Which is better for you: a cone crusher or an impact crusher?

There are several different types of crushers, including jaw crushers, gyratory crushers, cone crushers, and impact crushers. Each type of crusher has its own advantages and disadvantages, and choosing the right one for your project depends on several factors.

Cone crushers are typically used for secondary crushing, or tertiary crushing in a crushing circuit. They are known for their high crushing ratios, meaning they can be used to reduce large rocks into smaller pieces. However, cone crushers have a limited reduction ratio (usually around 10:1), so they are not ideal for handling very large rocks. Impact crushers are typically used for primary crushing or secondary crushing in a crushing circuit. They use impact rather than compression to crush material, and can be used on softer materials such as limestone. However, impact crushers have a lower reduction ratio (usually around 20:1) and produce more fines than cone crushers.

So, which is better for you? It really depends on the specific application you have in mind. If you need to handle large rocks with high reduction ratios, a cone crusher might be the best option. If you need to handle softer materials with lower reduction ratios, an impact crusher might be the better choice.

Conclusion

Overall, the advantage of using a cone crusher over an impact crusher is that the former is more efficient in terms of productivity and requires less energy to operate. Additionally, cone crushers are easier to maintain due to their simple design, while impact crushers are more suitable for crushing harder materials. However, each type of crusher has its own set of disadvantages that should be considered before making a purchase.