full description of puzzolona 150 tph stone crusher plant

The Puzzolana 150 tph stone crusher plant is a machine designed to reduce large rocks into smaller rocks, gravel, or dust. This type of crusher is usually used in the mining industry to crush ore, coal, or other materials into small pieces. However, the Puzzolana 150 tph stone crusher plant can also be used in the construction industry to crush rocks and other materials.

Plant Capacity

Puzzolona Tph Stone Crusher Plant: The plant capacity is based on the client’s requirement. The plant has been designed for a capacity of up to 100 tph. However, the client can choose to increase or decrease the capacity based on their needs. The plant comes with a primary jaw crusher, secondary cone crusher, and tertiary impact crusher.

Number of Stages in the Crushing Circuit

There are two types of crushing circuits, open and closed. In an open circuit, material is fed into the crushing device from one direction and exits in another. A closed circuit has a screen at the end of the crusher that traps out smaller materials that do not need further crushing. The number of stages in the crushing circuit depends on the desired product size and capacity requirements. For example, a higher capacity might require more than one stage.

Types of Crusher

There are several types of crushers available for mining operations. Crushing is the first stage in the process of mineral processing where the ore/rocks from the mine site is fed into a crusher to reduced size.

The common types of crushers used are:

Jaw Crusher: A jaw crusher is typically used as the primary crusher in a crushing circuit. It uses compressive force to break material by pressing it between two jaws, one fixed and one moving. The moving jaw plates continue to crush material until it’s small enough to fall through the opening at the bottom of the jaw. Gyratory Crusher: A gyratory crusher breaks rocks by squeezing them between a non-spinning cone (called a concave) and an outer shell (called a mantle). The action produces compression that crushes the rock. The crushed material exits at the bottom of the machine between two jaws, called tramp release cylinders.

Cone Crusher: A cone crusher works similar to a gyratory crusher, except that it has a smaller cone and smaller receiving opening. The material is compressed between two cones, one rotating and one stationary, until it’s crushed into smaller pieces that fall through to the bottom. Impact Crusher: An impact crusher breaks up materials using either high speed hammers or slow-moving metal anvils that repeatedly hit and bounce back against a hard surface inside the chamber. Horizontal shaft impact crushers typically use high speed hammers to crush soft and medium-hard materials.

Roll Crusher: A roll crusher crushes using compression, with two rolls rotating around a shaft, towards the gap between the rolls. The gap between the rolls is set to the size of product desired, with the realization that the largest feed particle can only be 4 times the gap dimension. Tertiary crushers (low speed) are usually used to crush soft and non abrasive materials like coal, limestone and gypsum. Hammer Mill: A hammer mill crushes material that is friable, by impacting it against a rotating hammer. Then the material is forced against a rugged solid plate called a breaker plate which further degrades it. Tertiary Impact Crusher: A tertiary impact crusher can be used instead of a secondary crusher in aggregates production and recycling applications where capacity, flexibility and throughput are key factors ensuring reliable operation of these machines when processing highly abrasive materials.

Jaw Crusher

A Jaw Crusher is one of the main types of primary crushers in an ore processing or a mining plant. A Jaw Crusher lessens large size rocks or ore by having placed the rock into compression. A fixed jaw, mounted in a “V” alignment is the stationary breaking surface, whereas the mobile jaw exerts force on the rock by forcing it against the stationary plate. The space at bottom of the “V”, aligned jaw plate, is the crusher product size gap, or the size of the crushed product from the jaw crusher. The rock remains in the jaws until it is small enough to pass through this gap.

Cone Crusher

Puzzolana Machinery Fabricators LLP offers a comprehensive range of cone crushers that are suitable for secondary and tertiary crushing applications. The range includes the following models:

The Puzzolana Cone Crushers are highly appreciated by customers due to their high performance levels. With a combination of constant speed and high power, these cone crushers are able to deliver top-quality end products at very low cost-per-tonne. In addition, they offer excellent versatility, making them suitable for a wide variety of applications.

VSI Crusher

The VSI crusher is widely used for crushing of hard and crispy materials, such as rocks, grinding materials, refractory materials, cement clinkers, quartzite, iron ores and concrete aggregates. The stone crusher plant with capacity 100-120 tph has following features:

1.VSI crusher can be used to crush the raw materials into the desired size directly so that it simplifies the process of next stage crushing.
2.With it’s unique feature of “rock on rock” crushing, it drastically reduces wear expenses and increases product life span.
3.It can quickly change between different types of materials without any loss in efficiency or performance.
4.The crushed product has a cubical shape with minimum flakiness.

Screen

Assuming that you are talking about a screens or display of some sort:

A screen is an element of interaction with a user, displaying output from the computer. It can be either physical, as in a monitor or television, or virtual, as in a graphical user interface.

Grizzly Feeder

A grizzly feeder is a type of feeder that is used to feed materials into crushing equipment. Grizzly feeders are often used in the mining and quarrying industries, as they are able to handle large amounts of material and ensure that it is fed into the crusher evenly.

Grizzly feeders can be either vibrating or static. Vibrating grizzly feeders use a vibration to help move the material through the screen mesh. Static grizzly feeders use bars to separate materials. Both types of grizzly feeders are available in a variety of sizes to accommodate different production needs.

Grizzly feeders are typically used ahead of jaw crushers or impactors to remove any material that may stop these crushers from operating at their full capacity. By using a grizzly feeder, you can avoid overloading these machines and extend their lifespan.

Washing Plant

The first step in operating a washing plant is to gather the necessary materials. These include a water source, an impermeable container, detergent, and optionally a disinfectant. The water can come from a municipal supply, a private well, or other sources. The container can be anything that will hold the water and allow it to be agitated; common choices include buckets, tubs, and sinks.

After gathering the supplies, fill the container with the water and add the appropriate amount of detergent. If using a disinfectant, follow the manufacturer’s instructions for adding it to the wash water. Agitate the contents of the container to mix everything together and create suds.

Next, wet down any dirty items that will be washed. For best results, start with items that are not heavily soiled. Place these items in the container of sudsy water and let them soak for a few minutes before agitating them again. Once all of the lightly soiled items have been added, you can begin washing items that are more heavily soiled. Be sure to scrub these items thoroughly before rinsing them clean.

After all of the items have been washed and rinsed clean, they can be removed from the wash water and placed in a rinse tub or sink. Fill this tub or sink with clean water and agitate each item briefly to remove any residual soap or dirt. Then lift each item out of the rinse water and allow it to drain before moving on to the next item.

Once all of the items have been rinsed, they can be removed from the rinse water and placed in a third tub or sink. This tub or sink should contain clean water that has been disinfected with bleach or another approved sanitizer. Allow the items to soak in this sanitizing solution for at least two minutes before removing them and allowing them to drain.

After the items have been sanitized, they can be removed from the sanitizing solution and placed in a fourth and final tub or sink. This tub or sink should contain clean water that has been treated with an anti-bacterial solution such as Lysol. Allow the items to soak in this final bath for at least two minutes before removing them and allowing them to air dry.

Conveyor Belts

A conveyor belt is the carrying medium of a belt conveyor system (often shortened to belt conveyor). A belt conveyor system is one of many types of conveyor systems. A belt conveyor system consists of two or more pulleys (sometimes referred to as drums), with an endless loop of carrying medium—the conveyor belt—that rotates about them. One or both of the pulleys are powered, moving the belt and the material on the belt forward. The powered pulley is called the drive pulley while the unpowered pulley is called the idler pulley. There are two main industrial classes of belt conveyors; Those in general material handling such as those moving boxes along inside a factory and bulk material handling such as those used to transport large volumes of resources and agricultural materials, such as grain, salt, coal, ore, sand, overburden and more.

Electrical Automation

In any industry where large machines are operated, electrical automation is a necessity. It increases safety, efficiency and productivity while reducing costs. Here we will take a look at what electrical automation is and how it can benefit your business.

Electrical automation involves the use of electronic devices and control systems to automate the operation of machinery and other equipment. This can include anything from simple tasks like turning lights on and off to more complex processes like controlling the speed of conveyor belts or operating robotic arms.

There are many benefits to automating your operations with electronics. Perhaps the most obvious is that it can help to improve safety by removing the need for human operators to be in close proximity to dangerous machinery. It can also increase efficiency by ensuring that tasks are carried out correctly and consistently, without mistakes or delays. In addition, automated systems are often more accurate than human operators, meaning that they can produce higher quality products with less waste.

Investing in electrical automation for your business can be a big decision, but it is one that can offer significant rewards in terms of improved safety, efficiency and productivity.

Dust Suppression System

The dust suppression system is a key component of the puzzolona tph stone crusher plant. The system ensures that the crushing operation is carried out in a dust-free environment, thus protecting the workers and equipment from exposure to harmful airborne particles.

The system comprises of water sprays, which are installed at strategic locations around the plant. These water sprays work by creating a fine mist that coats the dust particles, thereby preventing them from becoming airborne. In addition, the system also features an exhaust fan that draws away any dust particles that may have been generated during the crushing process.

Control Room & Cable trenching

The control room is the nerve center of any stone crusher plant. It houses all the critical components that keep the plant up and running, such as the electrical control panel, HVAC system, motor control center, etc. A well-designed control room should be spacious enough to accommodate all these components without feeling cramped.

The cable trench is another important part of the stone crusher plant. It houses all the electrical cables that power the various components of the plant. The trench should be designed in such a way that it is easy to access and maintain.