compatibility of jaw crusher product as feed to ball mill

In order to ensure the compatibility of a jaw crusher product as feed to a ball mill, it is important to understand the physical and chemical characteristics of the two materials. The following are some key considerations: 1. The crushing strength of the jaw crusher product should be less than that of the ball mill feed. 2. The Mohs hardness of the jaw crusher product should be lower than that of the ball mill feed. 3. The particle size distribution of the jaw crusher product should be coarser than that of the ball mill feed. 4. The jaw crusher product should have a higher moisture content than the ball mill feed.

The different types of jaw crushers

There are several types of jaw crushers, each with different features and benefits. The most common type is the Blake crusher, which has a fixed jaw and a swing jaw. The swing jaw is moved by a cam or pitman mechanism, acting like a lever. The Blake crusher was first invented in 1858 by Eli Whitney Blake.

The Dodge crusher is similar to the Blake crusher, except that the movable jaw is fixed at the bottom of the V. The Dodge crusher is restricted to laboratory use where close sizing is required and as it chokes very easily, it is not suitable for continuous operation.

The Universal crusher has a fixed jaw and a swinging jaw pivoted at the bottom. The universal crushing machine was invented by J. W. Gates in 1881. It has since been improved upon to include an eccentric motion of the swinging jaw and different sizes of jaws to accommodate different feed sizes.

The Pennsylvania Crusher Company developed this unique crushing action in 1896 after twenty years of experience with more conventional methods of reducing soft materials such as coal and coke to size for handling by other machinery in their plants. From these early experiences came the concept of material reduction by sheer impact instead of compression as previously practiced through use of slow speed roll type crushers, low speed sizers, hammermills, and related equipment which had proved unsatisfactory due largely to excessive wear or tramp metal contamination when processing friable materials containing hard particles such as shale, slag and similar ores.

The impact principle later used in the famous Gates Rock and Ore Crusher (later to become the Gates Gyratory Crusher), and theDodge crusher, forms the basis of the types of crushers developed since then.

The Blake crusher was patented by Eli Whitney Blake in 1858. The Blake type jaw crusher has a fixed feed area and a variable discharge area. Blake crushers are of two types- single toggle and double toggle jaw crushers. In the single toggle jaw crushers, the swing jaw is suspended on the eccentric shaft which leads to a much more compact design than that of the double toggle jaw crusher. The swing jaw, suspended on an eccentric shaft, rotates at a higher speed than that of the fixed jaw, and this gives it greater capacity compared with that of a comparable sized Blake type jaw crusher for example. This motion does give advantages in capacity as well as reduction ratio over Blake machines of similar size but this advantage is offset by many factors among which are lower power consumption, higher capacity per unit weight of machine, wear costs due to use of manganese steel plates which are replaceable when worn. These plates are held together by a manganese steel toggle plate.

The advantages of this doubletoggle jaw crusher over the singletoggle type are much less marked now than they were in the early days of its introduction. They are not entirely confined to theBlake type, but many gyratory and roll crushers also use them. The advantage is that the jaw plates wear more evenly, so that they last longer, and at the same time crush more uniformly.

The different types of ball mills

There are two common types of ball mills: batch and continuous. Batch ball mills allow for fine tuning of the balls’ size and location in order to achieve the desired product fineness. Continuous ball mills, on the other hand, require feeding at a constant rate and can’t be fine-tuned. Depending on your application, one type of ball mill may be better suited than the other.

When choosing a ball mill, it’s important to consider the following:

-The material you’ll be grinding (e.g., hard or soft)
-The size of the feed material (e.g., small or large)
-The desired particle size (coarse or fine)
-Whether batch or continuous operation is best for your process

Feeding jaw crusher product to a ball mill

Jaw crusher products, as feed to ball mill, need to be compatible with the size and shape of the ball mill feed inlet. In order for the material to be properly processed by the ball mill, it must be crushed first by the jaw crusher into smaller pieces that will fit into the feed inlet of the ball mill. The compatibility of jaw crusher product size and shape with the ball mill feed inlet is crucial because it will determine how much material can actually be processed by the ball mill and how efficiently. If there is too much material for the size of the ball mill feed inlet, then material will pile up and not be properly processed. If there is not enough material for the size of the ball mill feed inlet, then gaps will form and processing efficiency will decrease.

The compatibility of jaw crusher products as feed to ball mills

In order to ensure the compatibility of jaw crusher products as feed to ball mills, it is important to select the appropriate jaw crusher for the specific application. The crushing action of a jaw crusher is caused by the motion of its swing jaw and the forces that it exerts on the material being crushed.

Jaw crushers are typically used as primary crushers, or the first step in the process of reducing rock. They are considered a compression type of crusher, and are often used in mines and ore processing plants for primary crushing of rocks and ores. The size of a jaw crusher is designated by the rectangular or square opening at the top of the jaws (feed opening). For instance, a 24 x 36 jaw crusher has a opening of 24″ by 36″, a 56 x 56 jaw crusher has a opening of 56″ square.

Jaw crushers are referred to by two sets of numbers,the first being the opening size of the jaws;the second beingthe width between them.For example:a 48”x42”jaw would be referred to as a “48X42”crusherand would have an openingof 48”squareand 42”wide.

How to choose the right jaw crusher and ball mill for your needs

Industrial production processes often involve the use of crushers and mills. Crushers are used to break down large pieces of solid material into smaller chunks, while mills are used to grind or pulverize materials into a finer particle size.

There are many different types of crushers and mills available on the market, and choosing the right combination of jaw crusher and ball mill is critical for ensuring that your process runs smoothly and efficiently.

There are a few key factors you need to consider when selecting the right jaw crusher and ball mill for your needs:
1. The material you are crushing or grinding
2. The feed size of the material
3. The desired product size
4. The power rating of the equipment

What other options are available if a jaw crusher is not compatible?

There are a few other options available if a jaw crusher is not compatible with the feed to a ball mill. One option is to use a gyratory crusher. Another option is to use a smaller jaw crusher and then combine it with another type of crusher, such as an impact crusher, to create a smaller product.

Another option is to use a hammermill crusher. This type of crusher uses hammers to crush the material instead of using jaws.

Conclusion

It appears that the compatibility of jaw crusher product as feed to ball mill is not ideal. However, further investigation is required to determine the root cause of this issue and whether it can be resolved. In the meantime, it may be necessary to use a different type of crusher or mill in order to achieve the desired results.