specifications of a gyratory crusher with 2000 ton per day

There are many different types of crushers, each with their own specifications and capabilities. In this article, we will be discussing the specifications of a gyratory crusher with a capacity of 2000 tons per day. This type of crusher is typically used in mining or quarry operations.

Gyratory Crusher Type

The gyratory crusher type is designated by the diameter of the feed opening in inches. For example, a 60-89 gyratory crusher has an 8-inch diameter feed opening, while the 13-36 has a 36-inch diameter feed opening. Jaw crushers are referred to by two sets of numbers, the first being the opening width in inches and the second being the overall length in inches. A 10-36 jaw would accept a maximum feed size of 6 x 10 with a 48″ minimum discharge size.

Gyratory Crusher Capacity

The capacity of a gyratory crusher is typically specified by the manufacturer in terms of tons per hour (tph). However, the capacity can be affected by several factors, including the size of the feed material, the type of material being crushed, and the amount of material that can be processed in a day.

A gyratory crusher with a 1-ton per day capacity has the following specifications:

– The maximum feed size is 8 inches (203 mm)
– The minimum discharge size is 1/2 inch (12 mm)
– The rotation speed is 375 RPM
– The power required is 20 HP (15 kW)

Gyratory Crusher Components

The gyratory crusher is made up of six main components, Base, Main frame and concave liners, Drive assembly, Mantle, Spider arm assembly, Oil system.

The base is the section of the crusher that provides an entry point for the drive assembly and oil system.

The main frame is the largest component of the gyratory crusher. It houses the Concave Liners (Upper and Lower Mantle), Drive Assembly (Head Nut and Shaft), Spider Arm Assembly and Oil System.

The concave liners are upper and lower mantle that make up the crushing chamber. The crushing chamber is where material is crushed by the gyrating motion of the mantle. The liner’s wear resistance protects the concaves from damage caused by constant contact with material being crushed.

The drive assembly consists of the head nut, shaft, and bearings. The head nut is tightened against the shaft to hold it in place. The bearings allow the shaft to rotate freely within the main frame.

The mantle is a cone that sits on top of the main frame. It spins at a high speed and uses centrifugal force to throw material against the concave liners. The material is then crushed between the liner and mantle.

The spider arm assembly holds the mantle in place. It is attached to the main frame with a spider bolt assembly.

The oil system is used to lubricate and cool the bearings, as well as remove contaminants from the oil.

Gyratory Crusher Operation

The gyratory crusher operation is a process of continual crushing and discharging. The material to be crushed is fed into the top of the crusher chamber where it is held until it is crushed to the desired size. Then, it is discharged out the bottom.

The gyratory crusher has a higher capacity than most other crushers because it can continually operate for longer periods of time without needing to be shut down for maintenance. Additionally, its crushing chamber design allows for a higher reduction ratio than other crushers, meaning that more material can be crushed in a shorter amount of time.

The gyratory crusher is also very versatile, able to crush a variety of materials with varying hardness levels. However, because of its high capacities, it is best suited for larger operations such as mining and quarrying applications.

Gyratory Crusher Maintenance

1. Gyratory crushers require maintenance on a regular basis.
2. The frequency of maintenance depends on several factors, including the type of material being crushed, the size of the crusher, and the operating conditions.
3. Some common maintenance tasks include changing the liners, inspecting the bearings, and lubricating the moving parts.
4. Maintenance must be carried out by trained personnel who understand the risks involved.
5. Crusher downtime can be expensive, so it is important to plan for maintenance in advance.

Gyratory Crusher Specification

The gyratory crusher has a bowl diameter of 4.5 feet and a gyratory axis of 30 degrees. It can crush materials with a top size of 13.8 inches and a bottom size of 3.9 inches. The maximum discharge setting is 10.2 inches and the minimum is 2.4 inches. The power required to operate the crusher is 200 kilowatts.

Conclusion

The specifications of a gyratory crusher with 2000 ton per day capacity are listed above. This crusher can handle rocks up to 2 meters in size and can crush up to 2000 tons of material per day. If you need a machine that can handle large rocks and high capacity, then this is the ideal choice for you.