SHANBAO Sand Making Solution for 150T/H Iron Ore in Hubei Province
Yield:150T/H
Material:iron ore
Feed requirements:≤630mm
Out requirement:≤5mm
The main equipment:
Vibrating Feeder: ZSW-490×110 1unit
Jaw Crusher: PE-750×1060 1 unit
Jaw Crusher: PEX-300×1300 1 unit
Vibrating Feeder: GZG1003 4 units
Compound Cone Crusher: PYFD-1310 1 unit
Vertical Shaft Impact Crusher: VI900 2 units
Vibrating Screen: YK-2460 1 unit
Vibrating Screen: 3YK-2460 1 unit
Background introduction
The material to be crushed by this equipment is iron ore. As the first party of mineral processing flow for iron ore, its mast important task is to crush raw ore to the smallest granularity possible. The volume of production is 150t/h. After being crushed, the material will be transferred to ball grinding mill and be grinded into iron spar. The product is used in steel mill and ferroalloy works.
Scheme design
The technological process for 150t/h iron ore sand making is relatively complex and the hardness of iron ore is relatively high. In order to guarantee the volume of production and reasonably reduce operating cost, we design one set of optimized technological especially for iron ore according to traditional sand making process.
The iron ore is fed into PE-750×1060 jaw crusher uniformly by ZSW490x110II vibrating screen. The material is delivered into intermediate storage bin by belt conveyor after being crushed. The pre-screened material by feeder is conveyed to intermediate storage bin by such belt conveyor.
The material in the storage bin is conveyed to 3YK-2460 vibrating screen by GZG1003 electromagnetic vibrating feeder. The vibrating screen divides the material into four types according to the size of the material: -5, 5-30, 30-60 and larger than 60mm. The material with diameter 0-5mm is finished product.
5-30mm material is delivered to storage bin of the crusher by belt conveyor. The material is fed to two VSI crushers by two GZG1003 electromagnetic vibrating feeders. After being treated, the material is conveyed to YK-2460 vibrating screen by belt conveyor. The material smaller than 5mm is finished product and the material larger than 5mm will be delivered back to intermediate storage bin and be treated again.
30-60mm material is delivered to storage bin of cone crusher. The material is fed uniformly to PYFD1310 compound cone crusher by GZG1003 electromagnetic vibrating feeder. After being crushed, the material is conveyed back to 3YK-2460 vibrating screen by belt conveyor.
Material larger than 60mm is delivered to PEX-300×1300 fine type jaw crusher and gets crushed. After being crushed, the material is conveyed back to 3YK-2460 vibrating screen by belt conveyor and gets screened.
The sand making solution for 150t/h iron ore fully takes the characteristics of the raw material into consideration, applies reasonable design, effectively reduces the operating cost and guarantees stable volume of production of the production line.
